Factory Technical Audit Check List:
ফ্যাক্টরী টেকনিক্যাল অডিট চেকলিস্ট:
License
- Quality Manual
- Trade License
- Fire License
- EPB License
- BGMEA License
- Bond License
- Incorporation Certificate
- Factory License
Sample Room Facilities
- Is there any designated Sample Room?
- Is there any designated Sample Incharge/Manager
- Does the factory have any design facilities?
- Does the factory have CAD facilities
- Initial Patterns are made by (Manual/Computer)?
- Does the factory have in-house pattern cutter?
- Are appropriate safety procedures operated in sample Room?
- Does the factory operate pilot run? If yes
- How many pieces are produced?
- At what stage is a pilot run carried out?
- Does the factory maintain style wise master file in sample?
- Is there size set making procedure and PP meeting maintained in sample?
Store Facilities
- Is there a trained fabric Technologist?
- Does the factory have pre-production meeting with Mills?
- Where are Raw Materials sourced from?
- Does the factory inspect raw materials?
- What additional checks are made on the incoming raw materials?
- Does the factory have a light Box?
- Does the factory maintained BIN Card for Fabric & Accessories?
- Does the factory have quarantine area for incoming materials?
- Does the factory have rejection area?
- Does the factory have qualified fabric Inspector and maintain documents?
- Does the factory have Accessories & Trims Inspector and Documentations?
- Does the factory maintain inventory procedure?
- Does the factory have IQC report?
Cutting Facilities
- Is there any designated Cutting Manager?
- Markers are made a) Manual, b) Computerized?
- What method of Laying up is in use a) Auto, b) Semi Auto, c) Air floatation, d) Manual?
- How is marker held to the Lay a) Pins, b) Tape, c) Clamps, d) Others?
- Is fabric relaxed prior to cutting?
- What type of cutting equipment do the factory have a) Die cutting, b) Band knife, c) Straight knife, d) Computerized, e) Hand Shears?
- Is protective equipments supplied and used?
- How does the factory control shade bands?
- Is fabric weight checked before cutting?
- Does the factory have 100% cut panel check report?
- Does the factory have reject cut panel area?
- Does the factory have Lay cutting Report?
- Does the factory have marker check report?
- Does the factory have lay check report?
- Does the factory have numbering/Bundling Check report?
- Does the factory have Shade Segregation report?
- Does the factory maintain cut piece issue ratio with sewing?
- What type of fusing equipment's is in use?
- Does the factory maintain Bond test report?
- Does the factory keep data sheet for fusing?
- Does the factory keep thermal check report?
- Does the factory have fusing machine calibration certificates in palces?
- Does the factory use proper PPE for fusing?
- Is Lighting sufficient in all places in cutting?
- Does the factory have shrinkage report in places?
Sewing Facilities
- Does the factory have mock up sample in line?
- Does the factory maintain PP meeting Records in place?
- Does the factory maintain cut piece receiving records?
- Hourly QC Pass records are available?
- Hourly Audit reports Records are available?
- Does the factory have measurement check reports in places?
- Does the factory have defect analysis reports in places?
- Does the factory have DHU Report in places?
- Daily defect percentage summary reports available?
- Does the factory have machine maintenance report in places?
- Does the factory have machine list?
- Does the factory have in-house mechanics?
- How often are the machines cleaned and by whom?
- What is the condition of Machines?
- Does the factory maintain daily machine check list?
- Does the factory have machine service reports in places?
- Does the factory have machine oil check list in places?
- Is there any machine history card available in places?
- How are styling details marked?
- Is there any production plan available in places?
- Is there any safety policy posted in places?
- Does the factory maintain sharp tools records?
- Does the factory have broken needle procedure in places?
- Does the factory keep up to date broken needle records?
- Does the factory keep missing needle records?
- Where is the new needle stored?
- How are the new needle issued to the machine?
- Is the needle control room separated from production floor?
- Does the factory have broken needle policy posted in places?
- Is there needle control flow chart posted in places?
- Is Lighting sufficient in all places in sewing?
- Is the floor area well ventilated?
Finishing facilities
- Does the factory maintain proper shade segregation procedure?
- Is light sufficient in all places?
- Is there any defect analysis records?
- Does the factory maintain 100% inspection report?
- Does the factory keep daily day final report?
- Does the factory maintain hourly audit reports?
- Does the factory maintain daily Button pull test reports?
- Does the factory have Button pull test machine calibration records?
- Does the factory use Iron steam for pressing section?
- Is there light box available in places?
- Is there light box calibration report available in places?
- Is there D65 & TL83/84 light displayed in light box?
- Is there any metal detector machine available?
- Does the factory maintain 9 point check report in places?
- Does the factory have metal detector machine calibration records in places?
- Does the factory maintain metal detection records?
- Is it regularly checked using 1.2 mm ferrous sample?
- Are records maintained?
- Are garment boxed between checks or stored and released after the next successful check?
- Does it lead into a sealed metal free zone?
- Is a metal contamination box located next to the detector on the outside of the metal free zone?
- Is there any sharp tools policy and procedure posted in places?
Others
- Is the building in good condition?
- Lighting is adequate in all areas?
- Floors and aisles are free from all obstructions?
- Are premises cleaned regularly and effectively?
- Are health and safety notice displayed?
- All machine guards are in places and working?
- Fire Exits are clearly marked and opened?
- Are all floors, toilet area cleaned regularly?
আপনি কি সোসাল কমপ্লায়েন্স চেকলিস্ট জানতে চান? তাহলে নিচের লিংকে যান.